THE TRUE MACHINISTS

Machining Calculators, Tools & Reference

The True Machinists brings machining calculators, resources and tools together so machinists, engineers and programmers can find the number or reference they need quickly.

CALCULATOR LIBRARY

Find a Calculator

Choose the machining process or calculation type that matches the job.

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Feeds & Speeds

RPM, feed rate, chip load, cutting speed, SFM, MRR and spindle calculations.

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Milling

End mills, stepover, stepdown, engagement, surface finish and milling calculations.

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Manufacturing

Cycle time, machining cost, production rate and manufacturing calculations.

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EVERYDAY CALCULATIONS

Common Machining Calculations

Quick access to the numbers used most often at the machine and in the programming office.

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Angle Calculator

Calculate an angle from opposite and adjacent dimensions.

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Geometry

Arc Length Calculator

Calculate arc length from radius and included angle.

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Geometry

Bolt Circle Calculator

Calculate bolt hole coordinates around a circular bolt pattern.

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Geometry

Chip Load Calculator

Calculate chip load per tooth from feed rate, RPM and flute count.

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Feeds & Speeds

Circle Calculator

Calculate circumference and area from circle diameter.

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Geometry

Clearance Hole Calculator

Calculate a simple clearance hole size from nominal fastener diameter and clearance allowance.

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Threading

CNC Cost Calculator

Estimate CNC production cost from machine rate, labor rate, cycle time and quantity.

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Manufacturing

CNC Cycle Time Calculator

Estimate machining time from total toolpath length and feed rate.

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Manufacturing

CNC Facing Time Calculator

Estimate facing time from radial travel, feed per revolution and spindle speed.

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Turning

CNC Feed Rate Calculator

Calculate milling feed rate from spindle speed, number of flutes and chip load.

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Feeds & Speeds

CNC Feeds & Speeds Calculator

Calculate spindle speed and feed rate from cutting speed, tool diameter, chip load and flute count.

Open Calculator
Feeds & Speeds

CNC Ramp Angle Calculator

Calculate ramp angle from ramp depth and horizontal ramp distance.

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Milling

CNC Spindle Speed Calculator

Calculate spindle speed from cutting speed and tool diameter.

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Feeds & Speeds

CNC Turning Feed Calculator

Calculate turning feed rate from RPM and feed per revolution.

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Turning

CNC Turning Speed Calculator

Calculate spindle RPM from turning surface speed and workpiece diameter.

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Turning

Coordinate Distance Calculator

Calculate straight-line distance between two XY coordinates.

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Geometry

Cutting Speed Calculator

Calculate cutting speed from spindle RPM and tool diameter.

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Feeds & Speeds

Decimal to Fraction Converter

Convert a decimal inch value to the nearest common 1/64 inch fraction.

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Converters

Degrees to Radians Converter

Convert angles between degrees and radians.

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Converters

Drill Feed & Speed Calculator

Calculate drill RPM and feed rate from cutting speed, drill diameter and feed per revolution.

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Drilling

Drill Feed Calculator

Calculate drill feed rate from RPM and feed per revolution.

Open Calculator
Drilling

Drill Point Depth Calculator

Estimate drill point depth from diameter and included angle.

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Drilling

Drill RPM Calculator

Calculate drill spindle speed from cutting speed and drill diameter.

Open Calculator
Drilling

End Mill Calculator

Calculate basic end mill spindle speed and feed rate from cutting speed, diameter and chip load.

Open Calculator
Milling

Feed Per Revolution Calculator

Calculate feed per revolution from feed rate and spindle speed.

Open Calculator
Feeds & Speeds

Feed Per Tooth Calculator

Calculate feed per tooth from table feed, RPM and flute count.

Open Calculator
Feeds & Speeds

Helical Milling Calculator

Calculate axial step per revolution from total depth and number of revolutions.

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Milling

Hole Depth Calculator

Calculate effective hole depth from total programmed depth and point allowance.

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Drilling

Inch to Millimeter Converter

Convert inch measurements to millimeters and back.

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Converters

IPM to mm/min Converter

Convert feed rate between inches per minute and millimetres per minute.

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Converters

Machining Cost Calculator

Estimate machining cost from machine rate, cycle time and setup cost.

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Manufacturing

Machining Time Calculator

Calculate time from travel distance and feed rate.

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Manufacturing

Manufacturing Break-Even Calculator

Calculate the quantity needed to recover fixed setup costs from contribution margin.

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Manufacturing

Material Cost Calculator

Estimate material cost from weight and price per unit mass.

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Manufacturing

Material Removal Rate Calculator

Calculate milling material removal rate from width of cut, depth of cut and feed rate.

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Feeds & Speeds

Material Volume Calculator

Calculate material volume from weight and density.

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Materials

Material Weight Calculator

Calculate material weight from volume and density.

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Materials

Milling Feeds & Speeds Calculator

Calculate milling RPM and feed rate from cutting speed, tool diameter, flute count and chip load.

Open Calculator
Milling

Milling Stepdown Calculator

Calculate a stepdown from cutter diameter and the selected percentage of diameter.

Open Calculator
Milling

Milling Stepover Calculator

Calculate stepover from tool diameter and the desired percentage of cutter width.

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Milling

Milling Surface Finish Calculator

Estimate theoretical cusp height from ball end mill diameter and stepover.

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Milling

Parting Cut Feed Calculator

Calculate parting feed rate from spindle speed and feed per revolution.

Open Calculator
Turning

Peck Drilling Calculator

Calculate a simple peck depth from drill diameter and selected multiplier.

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Drilling

Pitch to TPI Calculator

Convert metric thread pitch to threads per inch.

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Threading

Plunge Rate Calculator

Calculate plunge feed from RPM, flute count and chip load.

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Milling

Production Rate Calculator

Calculate parts per hour from cycle time.

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Manufacturing

Right Triangle Calculator

Calculate a missing side of a right triangle from the other two sides.

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Geometry

SFM Calculator

Calculate surface feet per minute from spindle speed and tool diameter.

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Feeds & Speeds

SFM to m/min Converter

Convert surface speed between SFM and metres per minute.

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Converters

Sine Bar Calculator

Calculate sine bar setup height from angle and bar length.

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Geometry

Slot Milling Calculator

Calculate basic slotting MRR from tool diameter and feed rate.

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Milling

Spindle Power Calculator

Estimate spindle power from cutting force and cutting speed.

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Feeds & Speeds

Stock Weight Calculator

Estimate weight of rectangular stock from dimensions and density.

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Materials

Tap Drill Size Calculator

Calculate a basic metric tap drill size from nominal diameter and pitch.

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Threading

Thread Depth Calculator

Calculate basic metric external thread radial depth from pitch.

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Threading

Thread Major Diameter Calculator

Calculate major diameter from nominal size and tolerance allowance.

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Threading

Thread Percentage Calculator

Calculate thread percentage from actual thread height and theoretical thread height.

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Threading

Tool Deflection Calculator

Estimate cantilever tool deflection from force, length, diameter and modulus.

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Milling

Tool Engagement Calculator

Calculate radial engagement as a percentage of cutter diameter.

Open Calculator
Milling

Tool Life Calculator

Estimate tool life from a baseline tool life, baseline speed and speed exponent.

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Manufacturing

TPI to Pitch Calculator

Convert threads per inch to metric thread pitch.

Open Calculator
Threading

Turning Cycle Time Calculator

Estimate straight turning cutting time from travel length and feed rate.

Open Calculator
Turning

Turning Depth of Cut Calculator

Calculate radial depth of cut from starting and finished diameters.

Open Calculator
Turning

Turning Material Removal Rate Calculator

Calculate a simplified turning MRR from starting diameter, depth of cut, feed and spindle speed.

Open Calculator
Turning

FEEDS & SPEEDS

Set the cutting numbers first.

Calculate spindle speed, feed rate, chip load, surface speed and material removal before moving from the formula to the machine.

Use results as a starting value.

Check tool maker data, machine limits, material and actual cutting conditions before production.

Open Feed & Speed →

REFERENCE

Machining Reference

Keep dimensions, formulas, unit conversions and material information close to the calculation.

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REFERENCE

Drill Charts

Metric, fractional, letter and number drill references.

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REFERENCE

Machining Formulas

Core relationships used across feeds, speeds and shop math.

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REFERENCE

Unit Conversions

Common inch, metric, speed, feed and angle conversions.

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REFERENCE

Material Density

Approximate density values for common engineering materials.

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REFERENCE

Tooling Basics

Practical cutting tool terminology and setup notes.

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MATERIALS

Material Reference

Common materials with practical machining notes and related calculations.

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Brass

Common non-ferrous machining material with a wide range of grades.

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Cast Iron

Machining material with varied grades and abrasive wear behavior.

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Copper

High-conductivity metal used for electrical and thermal components.

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Engineering Plastics

Acetal, nylon and other plastics with very different cutting behavior from metals.

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Mild Steel

Low-carbon steel used widely for general machining and fabrication.

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GUIDES & NOTES

Practical Machining Information

Technical explanations behind the numbers and processes used every day.

Browse Guides →

CNC Milling Basics

A practical overview of tools, workholding and cutting parameters.

Read Guide →

CNC Turning Basics

Key relationships between diameter, surface speed, feed and depth of cut.

Read Guide →

Cutting Tool Basics

A concise reference for end mills, drills, turning tools and tool geometry.

Read Guide →

Drilling Feed & Speed Basics

The core inputs used when drilling holes.

Read Guide →

How Tap Drill Size Is Calculated

Understand the simple metric tap drill relationship.

Read Guide →

How to Calculate Chip Load

The feed, RPM and flute relationship used in milling.

Read Guide →

NEWS & MACHINING NOTES

Latest Machining Articles

Practical articles covering CNC machining calculations, feeds and speeds, tooling, materials, setup and shop math.

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Drilling machine used for metalworking

MACHINING NOTE

CNC Drilling Feed and Speed Basics

How drill diameter, cutting speed, feed per revolution and hole depth work together. This practical guide explains the calculation, the variables that matter and the checks to complete before using

Read Note
CNC machine operating in a workshop

MACHINING NOTE

How to Reduce CNC Tool Deflection

How stickout, diameter, cutting load and setup rigidity affect deflection. This practical guide explains the calculation, the variables that matter and the checks to complete before using a value in

Read Note
Metalworking machine and drill tool

MACHINING NOTE

How to Select a Tap Drill Size

How thread standard, pitch and target percentage of thread affect drill selection. This practical guide explains the calculation, the variables that matter and the checks to complete before using a

Read Note
Automated machine producing metal parts

MACHINING NOTE

How to Calculate CNC Cycle Time

How to estimate cutting time, account for non-cutting moves and separate setup from cycle time. This practical guide explains the calculation, the variables that matter and the checks to complete

Read Note

THE TRUE MACHINISTS

Find the calculation. Check the reference. Get back to the job.

Use the calculator library as your first stop for everyday machining math.

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